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How does oil extraction equipment achieve efficient extraction?

QIE
2025-09-09
Technical knowledge
Detailed explanation of the four core systems of extraction equipment (germ extraction/wet meal degassing/mixed oil evaporation/solvent recovery), analysis of the complete process from raw materials to crude oil, and discussion of the dual value of modern extraction technology in improving oil yield and reducing environmental emissions.
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1. Technical Principle: Four Collaborative Systems of Leaching Equipment

  1. Embryo leaching system

    • Use food grade solvents such as n-hexane to contact the pretreated material in countercurrent

    • Oil dissolves to form mixed oil (oil content 15-30%)

    • Key parameters: temperature 50-60°C, time 60-90 minutes

  2. Wet meal degassing system

    • Remove the residual solvent in the meal (≤0.05%) through DTDC desolventizer

    • High temperature steam (110-120°C) recovers solvent and retains protein activity

  3. Mixed oil evaporation system

    • The triple-effect evaporator utilizes the difference in boiling points (solvent 36.1°C vs oil 300°C+)

    • Concentrate in stages until the solvent residue is ≤500ppm

  4. Solvent recovery system

    • Condensation + mineral oil absorption achieves 99.8% solvent recovery rate

    • Exhaust gas treatment ensures that emissions comply with GB16297 standards

2. Industry Value: Dual Breakthroughs in Efficiency and Environmental Protection

  • Improved oil yield : 3-5 percentage points higher than the pressing method (soybean extraction rate reaches 18-22%)

  • Energy saving and environmental protection : closed-circuit design reduces solvent consumption by 40%

  • Quality control : Crude oil acid value ≤5mg/g, after degumming/deacidification/decolorization, it reaches the national standard level 1

3. Equipment selection recommendations

QIE GROUP provides modular leaching production lines to support:

  • Customized solvent ratio

  • Automation control system

  • Turnkey project

QIE GROUP is a professional edible oil refining production line machine manufacturer, providing turnkey refining line projects. If you want to build your own edible oil refining line, please contact us!

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