As the application of shea butter in cosmetics, food, and pharmaceutical ingredients continues to expand, more and more investors are beginning to focus on the processing环节 (processing link) of the shea butter industry chain. However, practice shows that building a truly stable, compliant, and profitable shea butter processing plant cannot be accomplished simply by purchasing a single piece of equipment.
From the rationality of processing technology and equipment compatibility to the overall return on investment and control of operating costs, all aspects require systematic planning by shea butter processing equipment manufacturers with engineering experience. A mature turnkey engineering solution for a shea butter processing plant is often the key to the successful implementation and rapid commissioning of a project.
In engineering practice, a reliable shea butter processing plant typically possesses the following core characteristics:
In the pre-processing section, vibrating screens and magnetic separators are required to remove sand, dust, and metal impurities from the kernels to prevent abnormal wear on subsequent equipment. At the same time , toothed roller crushers or hammer crushers are used to crush the shea nuts into uniformly sized particles, which significantly improves the efficiency of subsequent pressing.
Screw oil press : Suitable for continuous, large-scale production, with a large processing capacity and stable oil yield.
Hydraulic oil press : Suitable for low-temperature or small-batch production, which is more conducive to preserving heat-sensitive active ingredients.
By using natural sedimentation or by configuring plate and frame filters or leaf filters , suspended impurities and colloids can be effectively removed, ensuring the clarity of shea butter and the stability of its subsequent applications.
In addition, a reliable shea butter processing plant must have a sound quality control system and environmental protection measures to ensure that the production process complies with local regulations and export standards.
As an experienced manufacturer of shea butter processing equipment , QIE GROUP provides customers with complete turnkey engineering (EPC) solutions for shea butter processing plants , covering the entire project lifecycle:
QIE GROUP continuously optimizes its shea butter processing technology to ensure a balance between oil yield, oil quality, and equipment stability.
| Work Section | Equipment Name | Features |
|---|---|---|
| Preprocessing | Vibrating screen, magnetic separator | Remove impurities and protect core equipment |
| Preprocessing | Toothed roll crusher, hammer crusher | Crushing kernels improves pressing efficiency |
| press | Screw oil press | Continuous production, suitable for industrialization |
| press | Hydraulic oil press | Low-temperature pressing preserves active ingredients |
| Crude oil processing | Plate and frame filter press, leaf filter press | High-efficiency filtration makes oil clearer |
The demand for shea butter processing plant capacity varies significantly across different market stages. QIE GROUP can provide:
Small-scale pilot or cooperative-level processing plants
Medium-sized regional commercial processing plant
Large-scale industrial shea butter production line
At the same time, we conduct customized factory layout and process design based on factors such as customer site conditions, labor costs, and energy conditions, so as to improve operational efficiency while controlling investment.
When planning the construction cost of a shea butter processing plant, the technological process, production capacity, level of automation, local utilities, and compliance requirements should be comprehensively considered. The table below shows the typical investment composition for preliminary budgeting:
| Cost Structure | Reference percentage (%) | Key Points |
|---|---|---|
| Process equipment and main unit | 35–45 | Oil Extraction, refining, fractionation and key auxiliary equipment |
| Public works system | 10–15 | Boiler/Hot Oil, Cooling/Refrigeration, Compressed Air, Water Treatment |
| Civil engineering and steel structure | 15–25 | Plant buildings, flooring, tank area and pipe gallery, insulation and fire protection |
| Installation and debugging | 8–12 | Lifting, piping and cabling, FAT/SAT, commissioning and hill climbing |
| Electrical and Automation | 8–12 | Power distribution, instrumentation, PLC/SCADA, network and data |
| Engineering and Project Management | 5–8 | Design, review, compliance, documentation and training |
| Transportation and taxes | 4–7 | International transportation, customs duties, insurance, and port of destination services |
| Operational preparation and working capital | 10–20 | Initial raw materials, auxiliary materials (clay, filter aid), packaging and manpower |
The construction cost of a shea butter processing plant is typically affected by the following factors:
Processing capacity and level of automation
Pressing process selection (screw/hydraulic)
Equipment Material and Configuration Standards
Should a deep filtering or refining unit be configured?
Local labor, energy and logistics conditions
QIE GROUP can provide clients with a clear cost structure analysis and return on investment assessment based on project scale and target market, helping them achieve long-term stable returns while controlling initial investment.
QIE GROUP has extensive experience in implementing overseas projects and can provide services to clients worldwide:
On-site equipment installation and commissioning
Operator training
Multilingual technical documentation support
Remote technical guidance and after-sales service
Ensure that the shea butter processing plant starts production as planned and operates stably.
Shea butter processing equipment manufacturer with systems engineering capabilities
Provide complete turnkey engineering solutions for shea butter processing plants
The equipment is stable, the technology is mature, and the maintenance cost is low.
Supports customized design and long-term technical services
The construction cost of a shea butter processing plant is influenced by a variety of factors, including equipment procurement costs, site rental or construction costs, personnel training costs, and operating costs. QIE GROUP can provide detailed cost budgets and investment analyses based on your specific needs and project scale.
Yes, the QIE GROUP offers custom design services. Whether you need a small pilot plant or a large industrial production plant, we can design the layout and process flow of your processing plant according to your site conditions and production process requirements.
QIE GROUP offers a variety of equipment, such as vibrating screens and magnetic separators for pretreatment to remove impurities; toothed roller crushers or hammer crushers for crushing nuts; screw oil presses for continuous production and high processing capacity; hydraulic oil presses for retaining heat-sensitive nutrients; and plate and frame filters or leaf filters for crude oil processing to ensure purity.
Yes, the QIE GROUP has a professional installation and commissioning team that can provide installation and commissioning services to shea butter processing plants worldwide. Our team has extensive experience and expertise to ensure proper equipment installation and commissioning, as well as smooth operation of the processing plant.
QIE GROUP boasts a professional technical team, providing high-quality equipment and excellent after-sales service. We offer turnkey project solutions and customized services. We can help you optimize your investment plan, reduce the construction costs of your shea butter processing plant, and thus improve your return on investment.
Contact QIE GROUP now to obtain professional turnkey solutions for shea butter processing plants and a detailed cost assessment for plant construction.
Get your customized shea butter processing plant construction cost assessment and EPC solution
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